TLD Electronics is a professional Patch Cord Cable manufacturer and supplier in China, providing copper and fiber patch cords for enterprise networks, data centers, telecommunications, industrial automation and OEM projects.
Our patch cord range covers Cat5e, Cat6, Cat6A, Cat7 and Cat8 copper patch cords, together with fiber patch cords using LC, SC, ST and MPO/MTP connectors. Cable length, connector configuration, shielding, jacket material, color, branding and packaging can be customized according to customer requirements.
We support diverse requirements in cable length, connector configuration, jacket material, color, packaging, and branding. Our manufacturing capabilities cover small trial orders as well as large-volume production.
A Patch Cord Cable—also known as a patch cable, patch lead, or jumper—is a flexible electrical or fiber-optic cable terminated with connectors at one or both ends, used to connect ("patch in") one electronic or optical device to another for signal routing. Unlike solid-conductor structured cabling used for permanent building infrastructure, patch cords are constructed with stranded copper conductors to provide superior flexibility for frequent moves, adds, and changes (MACs) in network environments.
Patch cords serve as the critical interconnection links within local area networks (LANs), connecting network switches to servers, storage devices, routers, patch panels, and end-user equipment. TLD manufactures these cables with precision-engineered conductors, shielding, and connector terminations to ensure signal integrity and reliable performance across copper Ethernet and fiber-optic applications.
|
Parameter |
Typical Value |
|
Conductor material |
99.99% oxygen-free stranded copper |
|
Conductor resistance (24 AWG) |
≤0.08 Ω/m |
|
Insulation resistance (20°C, 100 VDC) |
≥500 MΩ·km |
|
Dielectric withstand voltage |
≥1000 VDC |
|
Impedance |
100 Ω ± 15% |
|
Operating temperature |
-40°C ~ +85°C |
|
Plug/unplug durability |
≥2,500 cycles |
|
RJ45 contact plating |
50µ" gold over phosphor bronze |
|
Standards compliance |
ANSI/TIA-568.2-E, ISO/IEC 11801, EN 50173, IEC 61935 |
Our engineering team also offers customized patch cords with added features including angled boots, snagless designs, pull-tab connectors, LED indicators, and armored sheathing for specialized applications.
Patch cord categories are defined by international standards including ANSI/TIA-568, ISO/IEC 11801, and EN 50173. The following table summarizes key differences in data transmission performance:
|
Category |
Data Rate |
Bandwidth |
Key Features & Applications |
|
Cat5e |
1 Gbps |
100 MHz |
Basic office networks, Gigabit Ethernet—most cost-effective |
|
Cat6 |
1 Gbps (up to 100m) / 10 Gbps (up to 55m) |
250 MHz |
Enterprise networks, VoIP, video surveillance—improved crosstalk protection |
|
Cat6A |
10 Gbps |
500 MHz |
Data centers, high-bandwidth enterprise, 10-Gigabit Ethernet installations |
|
Cat7 |
10 Gbps |
600 MHz |
Shielded cabling, data centers, high-EMI environments |
|
Cat8 |
25-40 Gbps |
2000 MHz |
Next-gen data centers, short-reach high-speed interconnects (up to 30m) |
All patch cords are manufactured to meet or exceed the original equipment specifications, with options for shielded (STP, FTP, S/FTP) or unshielded (UTP) configurations depending on electromagnetic interference requirements.
|
Performance Metric |
Generic Patch Cord |
Patch Cord (Premium) |
|
Conductor type |
CCA (Copper-Clad Aluminum) or low-purity copper |
99.99% pure oxygen-free copper (OFC) stranded |
|
Conductor resistance (24AWG) |
≥0.12 Ω/m |
≤0.08 Ω/m |
|
Insertion loss |
Higher attenuation, packet re-transmission |
Optimized for low signal loss |
|
Shielding |
None or simple foil |
Foil + braid (STP/S/FTP)—superior EMI rejection |
|
Plug/unplug cycles |
~1,000 |
≥2,500 (reinforced strain relief) |
|
RJ45 contact plating |
Nickel or thin gold |
50µ" gold-plated phosphor bronze |
|
100% testing |
Spot-check or none |
FLUKE/network analyzer tested per batch |
|
Flame retardancy |
Unrated |
UL-rated / LSZH / VW-1 options |
|
Temperature range |
-20°C ~ +60°C |
-40°C ~ +85°C |
CCA cables have 55% higher DC resistance than pure copper, resulting in greater data loss and re-transmission. Our factory uses only 99.99% pure copper stranded conductors to ensure reliable performance.
Select Cat5e, Cat6, Cat6A, Cat7 or Cat8 according to the required network performance and connected equipment.
Choose UTP, FTP, STP or S/FTP according to the electromagnetic environment and system design.
Confirm whether the equipment requires RJ45, LC, SC, ST, MPO/MTP or another connector configuration.
Select the cable length according to rack layout, patch-panel position and equipment spacing.
PVC, LSZH, PE and other jacket options can be selected according to installation and environmental requirements.
Stranded conductor construction provides the flexibility needed for patch-panel, rack and equipment connections where cables are frequently moved or rearranged.
We providesunshielded and shielded configurations according to the required level of electromagnetic interference protection.
The product range covers common copper Ethernet categories and fiber connector configurations, allowing customers to source different patch cord types from one supplier.
Cable length, connector configuration, shielding, jacket material and other assembly requirements can be adjusted according to the application.
We support private-label and OEM requirements including cable color, logo printing, connector appearance and packaging.
We supply Cat5e, Cat6, Cat6A, Cat7 and Cat8 patch cords, together with fiber patch cord configurations.
Customers can source both RJ45 copper patch cords and LC, SC, ST, MPO/MTP fiber patch cords from one manufacturer.
Category, shielding, connector, cable length and jacket material can be selected according to the network and installation requirements.
We support sample development and specification review based on drawings, samples or connector requirements before volume production.
We support both trial orders and larger-volume production according to the confirmed product configuration.
Packaging can be supplied according to order volume and sales channel.
|
Packaging Type |
Typical Use |
|
Industrial PE Bag |
Bulk and wholesale orders |
|
Blister / Color Box |
Retail-oriented products |
|
Custom Carton |
OEM and branded projects |
Q1: Can you customize patch cords according to customer requirements?
Yes. We provide comprehensive OEM customization including cable length, connector type, shielding configuration, jacket material, color, logo printing, and packaging.
Q2: What connector types are available for patch cords?
Available options include RJ45 (8P8C) for copper Ethernet, and LC, SC, ST, MPO/MTP for fiber-optic applications.
Q3: Do you provide samples before bulk production?
Yes. Samples can be provided for design verification and performance testing before mass production.
Q4: What industries use patch cords?
The patch cords are used in enterprise networks, data centers, telecommunications, industrial automation, commercial AV systems, and OEM electronic products.
Q5: Which raw materials do you adopt for its Patch Cord Cables?
We source primary materials from reputable suppliers:
Copper conductors — 99.99% pure oxygen-free copper (OFC)
Insulation/jacket compounds — PVC, LSZH, PE from certified compound suppliers
Connector contacts — 50µ" gold-plated phosphor bronze
This commitment ensures every Patch Cord Cable from our factory meets consistent quality standards.
Q6: What certificates can you provide?
We supply comprehensive certification packages including: UL, CE, RoHS, REACH and flammability rating (VW-1, FT-1, UL 94-V0) certificates. Every batch is accompanied by a traceable certificate of conformance.
Q7: What are the packing methods?
We offer multiple packaging options:
Retail — color blister cards with hang holes or gift boxes
Bulk — 100 -300pcs per PE bag, then to a Waterproof bag, then to an export carton
Customized — with your logo on connectors, cable jackets, and packaging
Visit our official website www.tldcable.com and advise the cable type, category (Cat5e/Cat6/Cat6A/Cat7/Cat8), length, connector style, quantity and target market.
Email our sales team at sales06@tldcable.com with your technical drawing or target specifications.
Please specify whether you need Patch Cord Cables in stock for immediate delivery or bulk order with OEM branding or customized length/color.
We will reply within 12 hours on business days.
