TLD Electronics is a professional USB Data and Charging Cables manufacturer in China, providing cable solutions for consumer electronics, commercial equipment, industrial applications and OEM projects.
Our USB cables are designed for stable data transmission and efficient power delivery, supporting various connector types, including USB-A, USB-C, Micro USB and customized cable assemblies. With flexible production capabilities, strict quality inspection and OEM customization services, TLD Electronics supplies USB Data and Charging Cables for global distributors, retailers and brand customers.
We support different requirements in cable length, connector combination, jacket material, color, packaging and branding. Our manufacturing capabilities cover small trial orders as well as large-volume production.
A USB Data and Charging Cable is a bidirectional link that transfers digital data and delivers electrical power between host devices (laptops, chargers, hubs) and peripherals (smartphones, tablets, cameras, drives). TLD Electronics manufactures these cables with precision-engineered conductors, shielding, and connector housings to ensure signal integrity and safe current delivery across USB 2.0, 3.0, USB-C, and proprietary fast-charging protocols. As a professional manufacturer, TLD Electronics designs every cable to meet or exceed the original equipment specifications.
USB standards mainly define data transmission performance, while charging capability depends on cable structure, conductor size, connector design and charging protocol compatibility.
|
USB Generation |
Data Rate |
Max Current (Typical) |
Key Features & Applications |
|
USB 2.0 |
480 Mbps |
2.4A |
Basic keyboards, mice, older phones – lowest cost |
|
USB 3.0 |
5 Gbps |
3A |
External HDDs, webcams – 10× faster than 2.0 |
|
USB 3.1 |
10 Gbps |
5A (supports PD) |
Laptop charging, 100W power delivery |
|
USB 3.2 |
20 Gbps |
5A (dual-lane) |
High-end monitors, multi-display, requires certified connectors |
|
Performance Metric |
Traditional PVC Cable |
USB Data & Charging Cable (TPE/Braided) |
|
Flex life (bend cycles) |
~3,000 |
＞10,000 (braided/TPE jacket) |
|
Conductor resistance (26AWG) |
≥0.12 Ω/m |
≤0.08 Ω/m (pure or tinned copper) |
|
Shielding |
None or simple aluminium foil |
Aluminium foil + braided – rejects EMI |
|
Plug/unplug cycles |
~2,000 |
≥5,000 (reinforced strain relief) |
|
Flame retardancy |
Unrated or partial VW-1 |
VW-1 / FT-1 full series |
|
Temperature range |
-20°C ~ +60°C |
-40°C ~ +85°C (UV/oil-resistant options) |
This cable uses standardised plug-and-play connectors (USB-A, USB-B, USB-C, Micro-B, Lightning). No fusion or welding is required – connections are mechanical. However, for permanent installations, TLD Electronics supplies panel-mount receptacles, extension barrels, and waterproof junction boxes. This cable provides detailed mating torque and IP-rating guidelines for customized assemblies.
The USB cables use optimized conductor structures and shielding designs to reduce signal interference and maintain reliable data transmission performance.
Different conductor sizes and cable structures are available to support various charging requirements, including standard charging and high-power applications.
Cable jackets, strain relief designs and connector structures are optimized to improve flexibility and daily usage durability.
We supports customization of:
· Cable length
· Connector combination
· Jacket material
· Cable color (classic black, white, grey, red, blue, green, orange and custom Pantone-matched colors )
· Logo printing
· Packaging design
|
Parameter |
Typical Value |
|
Conductor resistance (26 AWG) |
≤0.08 Ω/m |
|
Dielectric withstand voltage |
≥300 V AC |
|
Insulation resistance |
≥10 MΩ·km |
|
Propagation delay (USB 3.2) |
≤5 ns/m |
|
Operating temperature |
-40°C ~ +85°C |
|
Flex life |
≥10,000 cycles |
|
Plug/unplug durability |
≥5,000 cycles |
TLD Electronics’s engineering team also offers customized USB Data and Charging Cables with added ferrite chokes, LED indicators, or over-molded strain relief.
As a USB cable factory in China, we provides complete production services from material preparation to final inspection.
1. Wire preparation and conductor processing Copper conductors are processed according to required specifications to ensure stable electrical performance.
2. Insulation and jacket extrusion PVC, TPE, TPU and other jacket materials can be selected based on flexibility, durability and application requirements.
3. Shielding and cable assembly Shielding layers are added when required to improve electromagnetic interference protection.
4. Connector assembly and injection molding Connectors are assembled and molded to ensure stable mechanical strength.
5. Electrical and appearance inspection Each production batch is tested for continuity, insulation, charging performance and appearance quality before shipment.
Yes. We provides OEM customization including cable length, connector type, material, color, logo and packaging.
Available options include USB-A, USB-C, Micro USB and customized connector combinations.
Yes. Samples can be provided for design verification before mass production.
The USB cables are used in consumer electronics, commercial equipment, industrial devices and OEM electronic products.
We sources primary materials from world-renowned suppliers:
Copper wire – Guangdong Copper.
Insulation/jacket compounds – PE/PVC/TPU etc.
Connector contacts – gold-plated or nickel plated
This commitment ensures every USB Data and Charging Cable from our factory meets consistent quality.
All of this kind of cables are manufactured to: UL 2725, RoHS, REACH, ISO 9001:2015 quality management system.
For export, we can also customize to EN, JIS, or GB/T standards per destination.
We supplies comprehensive certification packages, including: UL, CE, RoHS/REACH , Flammability rating (VW-1, FT-1) certificate
When you buy USB Data and Charging Cables from our factory, every batch is accompanied by a traceable certificate of conformance – ideal for wholesale and retail clients.
We offer multiple packaging options:
Retail – colour blister cards with hang holes, or premium gift boxes.
Bulk – 100 pcs per PE bag, 10 bags per export carton (customisable).
Customised – with your logo on the cable overmould and packaging.
To get a quick quotation:
Visit our official website www.tldcable.com and advise the cable type, length, connector style, quantity and target market.
Email our sales team at sales06@tldcable.com with your technical drawing or target specifications.
Please specify whether you need USB Data and Charging Cables in stock for immediate delivery, bulk order with OEM branding or customised length/color. We will reply within 2 hours on business days – and we offer free samples for qualified projects.
